2026
Upcycling Soybean Hulls into Activated Carbon for Effective Removal of PFAS in Water Treatment (1 year)
Contributor/Checkoff:
Category:
Sustainable Production
Keywords:
(none assigned)
Parent Project:
This is the first year of this project.
Lead Principal Investigator:
Mahmut Selim Ersan, University of North Dakota
Co-Principal Investigators:
Project Code:
NDSC_2026_New Uses 6
Contributing Organization (Checkoff):
Leveraged Funding (Non-Checkoff):
Institution Funded:
Brief Project Summary:
North Dakota, a leading producer of soybeans, generates approximately 9.9 million tons of soybean hulls annually as a byproduct of soybean processing. Traditionally used as a sustainable option for livestock and poultry feed, soybean hulls can also be upcycled into value-added products, such as activated carbon, which is of great interest to the water industry for removing contaminants from drinking water sources. Currently, soybean hulls present an untapped potential for advanced applications, such as serving as alternative adsorbents for emerging contaminants with an adsorption process. This study aims to synthesize two types of soybean hull based activated carbon (SHAC): pristine (SHAC-non-metal doped) and magnetically enabled (M-SHAC) from waste soybean hulls to systematically investigate the adsorption of PFAS (short- versus long-chain) from single solute (ultrapure water) versus multi-solute systems (real surface and wastewater). The detailed characterization of prepared adsorbents will be performed to understand key characteristics that control the removal of specific PFAS compounds.
Information And Results
Project Summary

North Dakota is a significant contributor to U.S. soybean production. According to the USDA, the state harvested approximately 6.2 million acres of soybeans, yielding more than 220 million bushels. An abundance of soybean hulls can be utilized for sustainable waste management and to deliver economic benefits for the region. To date, soy-based materials have found applications in production of tires, biodiesel production, food and feed industries, and the development of environmentally friendly adhesives, plastics, and coatings. Therefore, these innovations highlight the versatility of soy-based products in reducing the environmental footprint of various manufacturing processes. Beyond these uses, soybean hulls present an untapped potential for advanced applications, such as serving as alternative adsorbents for emerging contaminants with an adsorption process. Though soybean-based activated carbon has been tested in laboratory-scale experiments for a limited number of organic and inorganic contaminants, its application in removing recently regulated carcinogenic PFAS compounds has not been studied before. Therefore, its commercial value has not yet been well understood for removing PFAS chemicals and beyond. Soybean hull-based activated carbon offers unique properties, such as a high surface area (up to ~2800 m²/g), high surface charge (up to ~10.5), and high micropore volume (up to 80%) which may provide a higher adsorption capacity for PFAS compounds compared to commercially available lignite based activated carbons. PFAS chemicals have been used in thousands of everyday products, which have been proven to be toxic and are therefore classified as emerging contaminants. These human-made chemicals are characterized by their remarkable stability, unique surfactant properties, oil and water repellency, and exceptional chemical resistance. While these attributes have made PFAS valuable in applications such as non-stick cookware, water-resistant fabrics, firefighting foams, and food packaging, they also render these substances highly persistent in the environment. Their persistence and mobility in aquatic and terrestrial systems have been linked to significant adverse health effects, including developmental issues, hormonal disruptions, immune system impairments, and increased risk of certain cancers. As a result, PFAS contamination presents a growing challenge to environmental management and public health, necessitating the development of efficient and cost-effective remediation technologies to mitigate their occurrence in the environment. According to previous reports, soybean hulls can be produced at a cost approximately 0.08 USD/kg, which is substantially lower than the average production cost of commercial activated carbon adsorbents of >3 USD/kg. From both techno-economic and sustainability perspectives, soybean hulls can be used as an alternative adsorbent in removing PFAS from potable water systems. Therefore, there is an urgent need for thorough and systematic study to investigate the adsorption efficiency of PFAS by soybean hull-based adsorbents. Comparative assessments of these materials against alternative adsorbents are crucial, with key metrics including adsorption capacity, regeneration efficiency, and affinity for PFAS of varying chain lengths (short- vs. long-chain) in varying background matrices. By developing a value-added product from waste soybean hulls, this proposed study will primarily focus on aspects that expand the use of this waste product, thereby enhancing the overall profitability of soybean growers. Leveraging this renewable resource could further strengthen North Dakota's position as a leader in sustainable agricultural and industrial practices.

Project Objectives

The main objectives of this study are to: i) prepare two types of high-capacity soybean based activated carbon: pristine (non-metal doped) and magnetically enabled (iron doped) from
waste soybean hulls, ii) evaluate the PFAS removal efficiencies of the prepared soybean based activated carbons against commercially available activated carbons, and iii) identify the factors
(e.g., PFAS type, activated carbon characteristics, water quality) influencing the removal of PFAS compounds from surface water sources and wastewater effluents.

Project Deliverables

To effectively communicate research findings to North Dakota soybean growers, the results will be disseminated through multiple channels. The North Dakota Soybean Council (NDSC) publishes annual research updates that can include findings from this project. Findings will be disseminated via NDSC committee meetings, regional (Red River Valley Conference, North Dakota Water and Pollution Control Conference) and national (American Water Works Association’s Annual Conference & Expo [AWWA-ACE], or Water Quality and Technology Conference [WQTC]) conferences, peer-reviewed publications, and direct communication to soybean growers. The project team will develop general demonstration BrainSTEM activities held at the University of North Dakota (UND) to showcase the technology’s benefits to K-12 students and a general audience.

Progress Of Work

Final Project Results

Benefit To Soybean Farmers

This research will investigate an innovative and sustainable way to add value to soybean hulls, an underutilized byproduct, potentially creating a new revenue stream for North Dakota soybean farmers, while promoting environmental sustainability and enhancing the state's leadership in agricultural innovation. The proposed soybean hull based activated carbons will provide 2-3x higher capacity to remove PFAS from contaminated waters within the state to comply with the recent PFAS regulations. This will reduce the dependence on the commercially available activated carbon which is sourced from other states or imported from other countries. The development of high-capacity soybean hull-based activated carbon for PFAS removal directly benefits farmers by enhancing profitability, promoting sustainable practices, and positioning North Dakota as a key player in emerging markets for eco-friendly materials, all while contributing to the region’s overall economic growth.

The United Soybean Research Retention policy will display final reports with the project once completed but working files will be purged after three years. And financial information after seven years. All pertinent information is in the final report or if you want more information, please contact the project lead at your state soybean organization or principal investigator listed on the project.