Updated April 8, 2025:
Soy is a very nutritious ingredient due to their high levels of protein, fat and fiber. Previous studies have investigated the nutritional aspects of using soy (primarily as soybean meal) in pet food, however there is minimal research on use of whole soybeans (WSB) in pet food and the impact on extrusion processing, kibble quality and nutrient digestibility. This study examined ideal extrusion processing conditions for inclusion of up to 30% WSB in dog food diets, which not only lead to good physical quality of the kibble but also help eliminate anti-nutritional factors such as trypsin inhibitors and provide high nutrient digestibility, fecal quality and overall gut health for the animal. Four experimental formulations with varying WSB inclusion levels (0%, 10%, 20% and 30%) were extruded with a Wenger X20 single screw extruder to produce dry expanded kibbles that were coated with standard poultry fat and palatant and used in a 2-week feeding trial with dogs. Extrusion processing parameters were monitored and extruded kibble expansion properties were measured. Raw material and finished product physico-chemical properties were also analyzed. Extrusion specific mechanical energy decreased drastically for 30% WSB inclusion as compared to other WSB levels (212 kJ/kg versus 290-313 kJ/kg), which negatively impacted kibble expansion (482 g/L versus 364-381 g/L). Process stability was also drastically reduced on inclusion of 30% WSB. Dogs maintained body weight through the study and no differences in food intake were observed irrespective of the level of WSB inclusion (0-30%). Fecal quality was not majorly affected either by WSB inclusion, although at 30% WSB greater fecal volume, moisture content and fecal ammonia content was observed. A quadratic effect was observed for the digestibility of dry matter, organic matter, crude protein, fat and gross energy with the increasing level of WSB, with digestibility of macronutrients and energy only negatively impacted when WSB was included at 30% that aligned with the high fecal volume. However, inclusion of WSB at levels up to 20% in extruded dog food appeared promising, as it may enhance nutrient digestibility in dogs without adversely affecting extrusion process stability, kibble quality, food intake, digestibility or fecal characteristics. The study results have a potential for substantial economic impact by increasing the usage of WSB in pet food.